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V-DL series of three axis rail straight type machining center

Mechanical properties: mechanical casting by Hanna m casting process, wide column herringbone structure, can withstand high speed when the inertia of linkage. Belt type spindle and constant temperature device, increase the rigidity of the spindle processing, the scope of application: mobile processing industry, 4C electronic products, aluminum alloy, steel castings, mold and other high precision machining.
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That Zhongmao machinery V-850DL vertical machining center machine features:
1: casting design:
The V-850DL all castings by computer analysis, structural strength and reasonable collocation of stiffeners, high mechanical rigidity. Casting material
With Hanna (Meehanite casting FC-30). Can ensure long-term stability of the machine tool and high precision machining, casting are done to complete the annealing treatment, enabling the elimination of
Internal stress to prevent long-term use of casting deformation.
Base design:
The base structure of the machine base is wide and solid, and it is fully supported by heavy load. It can ensure the ability of the heavy chip to chip in the process, and the base of the machine base is made of oil and water.
Off box design, avoid cutting fluid due to mixing and deterioration, to extend the use of cutting fluid.
Column design:
The column of herringbone triangle saddle structure, widening and lengthening, heavy load and full support design, solid structure.
Spindle head and spindle design:
In order to strengthen the muscles and bones spindle head structure, the contact length ratio is more appropriate, can provide the solid support of spindle
The distance from the spindle center to the Z axis of the column is 575mm, and the machining range is larger.
The spindle adopts Germany FAG P4 or NSK P4 Japan level high speed high precision angular contact ball bearings, the standard speed can reach 10000rpm, the spindle assembly using IRD dynamic balance correction device, online direct correction of dynamic balance of the spindle, the spindle to avoid resonance phenomenon in the high-speed operation, to ensure the machining accuracy of the best.
The main use of high strength and toughness four claw broach, large contact surface, grab knife force, pull nails shank loss, long service life.
The air curtain dust proof device equipped with the complete elimination of the scrap iron and dust in the process of invasion of spindle bearing phenomenon, to ensure the quality of pure internal spindle. Thus also to extend the service life.
2: transmission mode: screw and wire rail
Three axis motor and precision high speed ball screw with Taiwan on the silver C3 or intime C3 class direct drive (gap 0) and the assembly of the pre pull, in advance to eliminate the machine
The screw expansion caused by the heating of the continuous movement of the bed.
X/Y/Z axis adopts Germany REXROTH linear guide rail support, can support the heavy load and fast moving, to ensure the positioning accuracy is better, the width is 35mm (specifically
Special matching X), 45MM, Y, Z axis direction of the 2 linear guide, so that the machine tool in the cutting and moving to obtain the best cutting rigidity and stability. With high rigidity, low noise, low friction characteristics, the rapid displacement of X/Y/Z axis 48m/min, high efficiency processing, reduce processing time.
3: tool magazine design:
Using Taiwan's first brand knife library, fast, simple operation and long life of the tool exchange device, to provide a stable and reliable tool exchange action. The unique design of the tool exchange device, has been updated for electronic brake drive mechanism, the removal of cam structure using a few years after the brake pad wear problems need to be replaced.
4: program design:
The exclusive design of the sheet metal machine appearance, ergonomic and national CE standard, popular users welcome, the configuration of explosion-proof glass door, the workpiece flew out of fire, the side windows are equipped with two safety lock, to avoid the operator caused by open accident.
Under the operating box, designed to facilitate the tool storage box, can be stored at any time need to use the tool, do not need to buy 10 tool car, save space.
Chip function, V-850DL design for the machine chassis flushing device, set of chip chip by flushing device of cutting fluid to the machine back within the set of chip increase design so that users do not need a short time to clean up the scrap iron,
Optional with chain plate chip removal machine, automatic flushing to the chip removal machine, by the chip removal machine discharged into the chip collection car, avoid the screw type chip removal machine used for a long time prone to chip removal, screw damage, etc..
The machine is equipped with a high brightness LED work lights, can be arbitrarily adjust the angle, easy for the operator to load and unload the workpiece, measurement and other work, the configuration of the working lamp with dust, explosion-proof and other functions.
5: distribution design and panel:
The operating panel with Taiwan well-known brands imported panels, all main wire wire imported from Taiwan, resistant to external force pulling, oil resistant corrosion and high temperature, the quality of Japanese machine is better than the general level, domestic brands use rough wire factory, prone to aging key problems of poor contact wire.
The movable wheel rotating parts imported from Japan, the service life is longer, the back is equipped with a strong magnet, when the operation can facilitate the use of solid adsorption in any sheet metal, and has other axis selected, the selection of a number of functional feed rate, with a flexible extension line, convenient tool setting and workpiece, convenient operation. The electric box is equipped with a drying and desiccant bag to avoid the moisture in the air to cause the electrical components to rust.

V-850DL 立式加工中心機技術參數規格表


規格ITEM

單位UNIT

規格參數

 工作台Table

 工作台面積 (長×寬)

mm

1000×550

 T型槽尺寸(槽寬×數量×間距)

mm

18×5×90

 T型槽精度等級

-

H7

 工作台最大承載工件重量

kg

500

 行程規格Travel

 X軸行程

mm

820

 Y軸行程

mm

550

 Z軸行程

mm

550

 主軸鼻端至工作台面距離

mm

120-670

 主軸中心至立柱軌道面距離

mm

575

三軸軌道設計及型式( 三軸線軌)

 軌道規格寬度

mm

X軸:35 / Y軸:35 / Z軸:35

 線性滑軌滑塊數量

-

X軸:4只 / Y軸:4只/ Z軸:4只

  X.Y.Z 軸軌道數量

-

   X.Y.Z軸:2條中負荷滾珠導軌

 主軸規格型式SPINDLE / 速度Feed

 主軸傳動方式

 

皮带式傳動

主軸轉速

rpm

  50-10000

錐度/主轴轴径/拉丁規格

 

BT-40 φ150/ MAS403-BT40-45

 切削進給速度

mm/min

1~20000

 三軸快移速度

mm/min

X軸:48000 / Y軸:48000 / Z軸:48000

 精度ACCURACY

 定位精度

mm

300mm±0.005(任意位置)

 重複定位精度

mm

300mm±0.003(任意位置)

刀庫

刀庫類型

 

刀臂式

換刀方式

 

随机

刀庫容量

T

24

換刀時間

sec

T to T 2.2

最大刀具直徑

mm

Ø80

相鄰無刀最大刀具直徑

mm

Ø120

最大單刀重量

KG

8

最大刀具長度

mm

300

控制器型號 / 主軸及三軸馬達參數MOTOR

系統廠家

三菱

發那科

 型號

M70/B

OI-MATE-MD

 主軸電機

SJ-D7.5/100-01

BiI8/12000

 X/Y/Z軸伺服電機

HF-204S/HF-204S/HF-303BS

BiS12/ BiS12/ BiS30B

 主軸伺服馬達功率(KW)

5.5/7.5

7.5/11

 主軸伺服馬達扭距(N-M)

35

35.8

 三軸伺服馬達功率(KW)

X軸:2.0/ Y軸:2.0 / Z軸:3.0

X軸:1.8/ Y軸:1.8 / Z軸:2.5

 三軸伺服馬達扭距(N-M)

X軸:47 / Y軸:47 / Z軸:64

X軸:27 / Y軸:27 / Z軸:45



關鍵零組件清單


序號

名稱

規格

製造廠家

1

米漢納樹脂砂鑄件

FC-30

台資廠

2

X/Y/Z滾珠螺杆 

Φ40-P16 / Φ40-P16  / Φ40-P16
C3精密級

台灣-上銀/銀泰   

3

X/Y/Z中負荷直線滾珠導軌

35 / 35 / 35
P級精密級

德國-力士樂/台灣-上銀/銀泰

4

滾珠螺杆三軸軸承

3062TAC 前三後二
P4精密級

德國-FAG/日本-Nsk

5

圓盤式刀庫

24T

台灣-德大/聖杰

6

電器熱交換器裝置

冷卻能力:500W

台資-波英特

7

自動潤滑裝置

容積式-4L

台資-勝祥

8

X/Y/Z伸縮護罩

XYZ軸 鋼板式

台資-鴻旺

9

主軸 / 轉速

BT-40# /50-10000rpm

台灣-羅昱/台資品牌

10

切削液高壓馬達

 揚程35m

台資-斯特尓

11

打刀缸自動松刀裝置

 

台灣-中日

12

變壓器

25KVA

台資-順亮

13

系統操作面板

 

台灣-遠瞻

14

其他電子元件

-

台灣/日本/法國

註:一切規格廠家保留修改的權利。 以上關鍵配套供應商可能會有所不同,實際以出貨明細單為准。



標準配置零件清單


序號

名稱

序號

名稱

1

全密閉式板金

12

自動斷電功能

2

三軸伸縮護罩

13

控制軸擴展(4軸)

3

圓盤式刀庫

14

預讀插補加減速(FANUC)

4

自動集中潤滑系統

15

高速高精度 AICC(1)(FANUC)

5

主軸吹氣清屑裝置

16

工作燈,警示燈,變壓器

6

電控箱熱交換器

17

水平調整螺絲及墊塊

7

切削液系統

18

工具箱及調整工具一套

8

機台清洗水槍及氣槍

19

系統參數光碟

9

移動操作手輪

20

機台操作與維修說明書

10

RS232傳輸介面

21

系統編程、操作说明書

11

CF卡程式存儲  / USB介面

22

機台出廠精度檢測報告

其 它

機台淨重

kg

6000

機械外型尺寸(面寬×面深×高)

mm

2580*2400*2650

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