Maike-DMC-5032-5S Longmen processing center machine-DMC-5S series of high-speed five axis machining center machine in Longmen

Hotline:0512-57686988 / 15869399889

DMC-5S series of high-speed five axis machining center machine in Longmen

Mechanical properties: Can be used with ZF gear box, 2k250/2k300 type, or the use of full gear type, the head of the head at the height of the scale can provide a difference in cutting capacity. On the stroke of oil well pressure cylinder and counterweight balance system of nitrogen oxygen mixture, to ensure smooth operation. Finite element analysis (FEW) of the main body structure to ensure the stability of the casting and the aging vibration treatment. Widely used in mold processing, aviation parts, machine tools, parts of the subway.
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Structural design of machining center of DMC-5032-5S in Longmen:
Six parts of the casting:
First, the base design (exclusive design)
1 series of casting using the international standard meter Hanna casting material strictly to FC-30 standard, supporting the large famous Taiwan casting factory, reliable never cut corners, all castings after tempering, vibration aging treatment, natural aging treatment, eliminate the internal stress, in order to ensure the casting never deformation, precision and rigid requirements to meet customer.
The 2 base design of Shuangshan type structure, more rigid structure, eliminating vibration generated, providing strong structural rigidity, one-piece design special closed box stability, is the preferred high-end machine processing, mold industry.
Two, beam design (exclusive design)
Large span beam design 1, anti L type structure, superior to other manufacturers to increase 25%, combination of strength and beauty, the weight can reach 5um in suspension force.
Three, column design (exclusive design)
1 columns and the base with large contact area design, solid rock, rigid, rigid, and the joint use of Taiwan exquisite shovel flower technology, accuracy comparable to Europe and Japan, long-term processing accuracy stability.
Four, work station design (exclusive design)
Table 1 ultra thick design, can carry heavy workpiece, worktable and roller sliders for the whole solid contact surface, and the joints by Taiwan fine scraping process, ensure high precision plane.
2 with high-tech high-quality processing enterprises in Taiwan, the plane through the precision grinding process, long-term to maintain the working table plane accuracy, and the appearance of the smooth and shiny, long-term to maintain the overall accuracy of the whole.
Five, sliding block design (exclusive design)
1 the entire block uses a large number of densely distributed slider, the coverage rate of more than 50%, there are rigid rail rigid, and the track of the sliding, the best balance of the core configuration.
Six, the main shaft box and gear box design (patent design)
The 1 China patent design of spindle box, ram for large area rectangular track, the design of the eight sliding contact surface, resistant to heavy cutting, processing efficiency is high, and a variety of collocation manual and semi-automatic, fully automatic side milling machine, five axis five face milling head surface machining center has become the five most economical and practical the,
Especially suitable for processing large automotive mold, precision mold processing.
2 strong mechanical rigidity, at the same time can be used with all kinds of high-speed spindle, the maximum speed of BT50# can reach 10000 rpm for precision die 3D surface processing die surface smooth and delicate, to achieve high precision requirements.
3 imported gear modular gearbox design, ensure strong cutting, bevel cutting design intensity greater than the general use of Germany ZF gearbox, and maintain a constant temperature, excluding ZF gear box used for a period of time will appear abnormally high temperature thermal elongation error, leading to gear damage, and replace the old. Gear box maintenance problems.
Seven, track design: rail and screw
The 1 part: the whole line rail adopts Germany / Taiwan original P heavy-duty precision roller guide, a dense uniform slider design collocation, provide superior processing rigidity for the machine, stability
2 standard Z exclusive use of the four axis heavy load roller guide design, design of high speed and high precision four rail line, to overcome the special requirements of high precision machining products.
The 3 part: the whole machine screw by screw C-3 precision double nut multi roll bead screw specifications, collocation of imported Japanese NSK screw special bearings, with one axial feed arrangement to provide maximum rigidity, high precision and stability
Eight, system, electric control box design
1 electric control box using the beam back hanging design, saving machine space, clean and tidy, and the use of high-grade electric control box thermostat, to ensure that the temperature is constant, not due to high temperature lead to failure of electrical equipment.
2 operation box with a wide range of cantilever crane design, convenient operation box machine to use personnel will be pulled to the workpiece by complete tool movements, especially suitable for large-scale automobile die manufacture industry.
Perfect the special structural design of exclusive business, with more than 20 years of experience in professional production technology, to create first-class processing performance!

DMC-5032-5S 龍門加工中心機技術參數規格表

 

机械规格

規格ITEM

單位UNIT

規格參數

 工作台Table

 工作面積 (長×寬)

mm

5200×3000

 T型槽尺寸(槽寬×數量×間距)

mm

28×14×200

 T型槽精度等級

-

H7

 工作台最大承載工件重量

kg

14000

 行程規格Travel

 X軸行程

mm

5000

 Y軸行程

mm

                  3200 (副行程3700)

 Z軸行程

mm

1200

 兩立柱間距-門寬/工件可通過最大寬度

mm

3250 / 3200

 主軸鼻端至工作台面距離

mm

400-1600

 工作台面至橫樑底面距離

mm

1600

 三軸軌道設計及型式

 TAPE L(三軸线轨)

 軌道規格寬度

mm

X軸:65 / Y軸:55 / Z軸:45

 線性滑軌滑塊數量

-

X軸:28只 / Y軸:8只 / Z軸:6

 X.Y.Z 軸軌道數量

-

X軸:3條重負荷滾柱導軌

Y軸:2條重負荷滾柱導軌

Z軸:2條重負荷滾柱導軌

 主軸規格型式SPINDLE

 主軸傳動方式

 

内藏

主軸轉速/錐度/拉丁規格

rpm

50-18000 / HSK-A100

 A轴(增量式)

旋转角度

 

+110/-110

 定位精度/重复定位精度

 

8 arcsec / 6 arcsec

 C轴(增量式)

旋转角度

 

+270/-270

 定位精度/重复定位精度

 

8 arcsec / 6 arcsec

 速度Feed

 切削進給速度

mm/min

1~5000

 三軸快移速度

mm/min

X軸:10000 / Y軸:10000 / Z軸:10000

 精度ACCURACY

 定位精度 (全行程)

mm

JIS:±0.015  /  VDI: X:0.025  YZ:0.019

 重複定位精度 (全行程)

mm

JIS:±0.005  /  VDI: X:0.020  YZ:0.015

 其他OTHER

 電源要求

-

3Ф380V、50HZ、70KVA

 所需氣壓

Kg/cm2

6

 機械淨重

kg

47500

 

關鍵零組件配置清單

序號

名稱

規格

製造廠家

1. 

米漢納樹脂砂鑄件

FC-30

台資廠

2. 

制器 系統

840D

德国-西门子

3. 

主軸電機

50/65KW 內藏式

義大利-HSD

X/Y/Z軸伺服電機

1FK7105 / 1FK7105 / 1FK7105

7.7kw /  7.7kw / 7.7kw

 

 

德国-西门子

X/Y/Z滾螺杆

Φ80-P16 / Φ63-P12 / Φ50-P10

德国-西门子

X/Y/Z重負荷直線滾柱導軌

65 / 55 / 45

德国-INA/台湾

4. 

滾珠螺杆三軸軸承

X轴:50100TAC / YZ轴4072TAC 前四後三

日本-NSK

5. 

五轴头

叉式-HST-810

义大利-HSD

6. 

主軸油冷裝置

冷卻能力:1000W

台資

7. 

電器空調恒溫裝置

冷卻能力:929W

台資

8. 

自動潤滑裝置

容積式-4L*2

台資-勝祥

9. 

X/Y伸縮護罩

X軸-1Cr13鋼板式 / Y軸-風琴式

台資

10. 

主軸 / 轉速

BT-50 / 6000rpm

11. 

切削液馬達

 揚程40m

台資-華樂士

12. 

打刀自動松刀裝置

40L

台資

13. 

鏈板屑機

-

 

14. 

液壓單元

60L

台資

15. 

Z軸氮氣配重裝置

液壓+氮氣 混合式

台資

16. 

變壓器

50KVA

台資- 顺亮

17. 

操作面板及配電材料

 

台灣- 遠瞻

18.

繼電器等其他電子元件

-

灣/日本/法國

標準配置零件清單

序號

名稱

序號

名稱

1. 

主軸冷卻系統

10.

變壓器

2. 

主軸吹氣清屑裝置

11.

工作燈,警示燈

3. 

切削液系統

12.

腳踏松刀開關

4. 

中央集中式四周自動潤滑系統

13.

調整螺絲及墊塊

5. 

電控箱中央空調

14.

工具箱及調整工具一套

6. 

半密閉式板金

15.

機台出廠精度檢測報告

7. 

清潔用之水槍與風槍設備

16.

機台操作與維修說明書

8. 

雙側螺旋式切屑輸送機

17.

編程、操作说明書

9. 

鏈條式排屑器及集屑小車

18.

系統參數光碟

 



 

 

五軸頭基本參數

A-Axis

行程角度

 

+110度 / -110度

旋轉時扭矩

Nm

622

靜態夾持力

Nm

4000(80bar)

動態扭矩

Nm

1414

定位精度

arcsec

8

重複定位精度

arcsec

6

行程速度

RPM

30

C-Axis

行程角度

 

+270度 / -270度

旋轉時扭矩

Nm

539

靜態夾持力

Nm

4000(80bar)

動態扭矩

Nm

1250

定位精度

arcsec

8

重複定位精度

arcsec

6

行程速度

RPM

30

Motor Spindle

最高轉速

RPM

18000

輸出功率

KW

50/65

最大扭矩

Nm

95.5/124

刀具規格

 

HSK-A100

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