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V-2L series two - wire type processing center machine

That Zhongmao machinery V-850-2L vertical machining center machine features: 1: casting design: The V-850-2L all castings by computer analysis, structural strength and reasonable collocation of stiffeners, high mechanical rigidity. Casting material With Hanna (Meehanite casting FC-30). Can ensure long-term stability of the machine tool and high precision machining, casting are done to complete the annealing treatment, enabling the elimination of Internal stress to prevent long-term use of casting deformation. Base design: The structure of the machine base is wide, and the length is 1820mm. It is a full support design for heavy load. It can ensure the heavy chip cutting ability during the processing. Off box design, avoid cutting fluid due to mixing and deterioration, to extend the use of cutting fluid. Column design: The column of herringbone triangle structure, the column bottom width 1000mm, saddle lengthened and widened, heavy load, full support design, solid structure. Spindle head and spindle design: In order to strengthen the muscles and bones spindle head structure, coupling spindles and column width of 485mm, length of contact ratio is more appropriate, can provide the solid support of spindle The distance from the spindle center to the Z axis of the column is 595mm, and the machining range is larger. The spindle adopts Germany FAG P4 or NSK P4 Japan level high speed high precision angular contact ball bearings, the standard speed can reach 10000rpm, the spindle assembly using IRD dynamic balance correction device, online direct correction of dynamic balance of the spindle, the spindle to avoid resonance phenomenon in the high-speed operation, to ensure the machining accuracy of the best. The main use of high strength and toughness four claw broach, large contact surface, grab knife force, pull nails shank loss, long service life. The air curtain dust proof device equipped with the complete elimination of the scrap iron and dust in the process of invasion of spindle bearing phenomenon, to ensure the quality of pure internal spindle. Thus also to extend the service life. 2: transmission mode: screw and wire rail Three axis motor and precision high speed ball screw with Taiwan on the silver C3 or intime C3 class direct drive (gap 0) and the assembly of the pre pull, in advance to eliminate the machine The screw expansion caused by the heating of the continuous movement of the bed. X/Y/Z axis adopts Germany REXROTH linear guide rail support, can support the heavy load and fast moving, to ensure the positioning accuracy is better, the width is 35mm (specifically Special matching X), 45MM, Y, Z axis direction of the 2 linear guide, so that the machine tool in the cutting and moving to obtain the best cutting rigidity and stability. With high rigidity, low noise, low friction characteristics, the rapid displacement of X/Y/Z axis 48m/min, high efficiency processing, reduce processing time. 3: tool magazine design: Using Taiwan's first brand knife library, fast, simple operation and long life of the tool exchange device, to provide a stable and reliable tool exchange action. The unique design of the tool exchange device, has been updated for electronic brake drive mechanism, the removal of cam structure using a few years after the brake pad wear problems need to be replaced. 4: program design: The exclusive design of the sheet metal machine appearance, ergonomic and national CE standard, popular users welcome, the configuration of explosion-proof glass door, the workpiece flew out of fire, the side windows are equipped with two safety lock, to avoid the operator caused by open accident. Under the operating box, designed to facilitate the tool storage box, can be stored at any time need to use the tool, do not need to buy 10 tool car, save space. Chip function, V-850-2L design for the machine chassis flushing device, set of chip chip by flushing device of cutting fluid to the machine back within the set of chip increase design so that users do not need a short time to clean up the scrap iron, Optional with chain plate chip removal machine, automatic flushing to the chip removal machine, by the chip removal machine discharged into the chip collection car, avoid the screw type chip removal machine used for a long time prone to chip removal, screw damage, etc.. The machine is equipped with a high brightness LED work lights, can be arbitrarily adjust the angle, easy for the operator to load and unload the workpiece, measurement and other work, the configuration of the working lamp with dust, explosion-proof and other functions. 5: distribution design and panel: The operating panel with Taiwan well-known brands imported panels, all main wire wire imported from Taiwan, resistant to external force pulling, oil resistant corrosion and high temperature, the quality of Japanese machine is better than the general level, domestic brands use rough wire factory, prone to aging key problems of poor contact wire. The movable wheel rotating parts imported from Japan, the service life is longer, the back is equipped with a strong magnet, when the operation can facilitate the use of solid adsorption in any sheet metal, and has other axis selected, the selection of a number of functional feed rate, with a flexible extension line, convenient tool setting and workpiece, convenient operation. The electric box is equipped with a drying and desiccant bag to avoid the moisture in the air to cause the electrical components to rust.
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中貿機械 V-11L-2L立式加工中心 機型特點說明:

1:鑄件設計:

中貿V-11L-2L 所有铸件经过电脑计算分析,合理的结构强度及加强筋的搭配,提高机械之高刚性。铸件材质採

米汉纳(密烘)铸件FC-30#。能保证机床长期的稳定性和高精度加工,铸件均做彻底的退火处理,有利消除

内应力,防止長期使用鑄件變形。

底座設計:

机台底座結構宽实,全为重負荷全支撑设计,可确保加工时之重切屑能力, 机台底座采用油水分

离盒设计,避免切削液因混合而劣化,延长切削液的使用。

立柱設計:

立柱为人字型三角结构,鞍座加宽加长,重负荷全支撑设计,结构结实。

主軸頭及主軸設計:

主轴头内以筋骨强化结构,接触长度比率适当,更能提供主轴之稳固支撐

主轴中心到立柱Z轴轨道面距离为650mm,加工范围更大。

主轴采用德国FAG P4級或日本NSK P4級高速高精密级斜角滚珠轴承,标准转速可达8000rpm,主轴装配利用IRD动态平衡校正设备,线上直接校正主轴动态平衡,使主轴在高速运转时避免产生共振现象,确保最佳的加工精度。

主軸使用高强韧四瓣爪拉刀,接触面大,抓刀力强,刀柄拉钉损耗小,寿命长。

标准配备的主轴气幕防尘装置彻底杜绝了加工过程中铁屑和灰尘侵入主轴轴承现象,保证了主轴内部的纯净品质。从而也起到延长使用寿命。

2: 傳動方式:螺桿及線軌

三轴马达与精密高速滚珠螺桿採用台湾上银C3级或銀泰C3级直结传动(间隙为0)及装配预拉,提前消除机

床连续运动产生的热升温而造成的螺桿膨胀。

X/Y/Z轴採用德国REXROTH线性导轨支撑,可支撑重负荷、快速移动,确保定位精度更佳,宽度为35mm(可特

殊選配45MM),X、Y、Z轴方向线性导轨各2根,使机床在切削时及移动时获得最佳的切削刚性及稳定性。具有高刚性、低噪音、低摩擦的特性,機台快速位移X/Y/Z轴36m/min,高效率加工,減少加工時間。

3:  刀庫設計:

採用台灣第一品牌刀庫,快速、簡易操作及长寿命的刀具交换装置,提供平稳可靠的的刀具交换动作。独特的刀具交換装置设计,已更新為電子式煞車驱动机构,去除了以往凸輪式結構使用幾年後出現煞車片磨損需要更換問題。

4:板金設計:

中貿獨家設計的機台鈑金外型美觀,符合人體工學及國家CE標準,廣受用戶讚賞歡迎,配置防爆鋼化玻璃,防護工件飛出誤傷人員,側窗都配有兩道安全門鎖,避免操作人員開啟造成意外。

在操作箱下方,设计便利的刀具儲藏箱,可以存放10把隨時需要使用的刀具,不需要另外購買刀具車,節省空間。

排屑功能上,V-11L-2L设计为机内底盤沖水裝置,切屑片被冲屑装置的大量切削液带至机器後端的集屑槽內,集屑槽加大設計讓使用者不需要短時間內就要清理鐵屑,

可選配板式排屑,自動的沖屑到排屑機內,由排屑機排出到集屑小車內,免除了螺排式排屑機使用久了容易出現排屑不出,螺桿損壞等問題。

机器内配置有高亮度的LED工作灯,可任意調整角度,便于操作者装卸工件、量测等工作,配置的工作灯具有防尘、防爆等功能。

5:   配電設計及面板:

中貿操作面板採用台灣知名品牌原裝進口面板,所有主要線材採用台灣原裝進口線材,可耐外力拉扯,耐油汙腐蝕耐高溫,品質達日本機台等級,優越於一般國產品牌廠使用粗糙線材,容易出現線材老化按鍵接觸不良問題。

活动式手轮旋轉零件採用日本進口,使用壽命更長,背面配有強力磁鐵,操作時可以穩固吸附在任意金屬鈑金上面方便使用,且具有轴别的选定,进给率的选择等多项功能,配有挠性延长线,方便刀具设定与工件座标设定,操作方便。电气箱配有乾燥除濕包,避免空氣中的濕氣造成電器元件生鏽。

V-11L-2L 立式加工中心機技術參數規格表

規格ITEM

單位UNIT

規格參數

 工作台Table

 工作面積 (長×寬)

mm

1200×600

 T型槽尺寸(槽寬×數量×間距)

mm

18×5×100

 T型槽精度等級

-

H7

 工作台最大承載工件重量

kg

800

 行程規格Travel

 X軸行程

mm

1100

 Y軸行程

mm

600

 Z軸行程

mm

600

 主軸鼻端至工作台面距離

mm

120-720

 主軸中心至立柱軌道面距離

mm

650

三軸軌道設計及型式( X,Y軸滚珠線軌,Z轴硬轨)

 軌道規格寬度

mm

X軸:45 / Y軸:55 / Z軸:硬轨

 線性滑軌滑塊數量

-

X軸:6只 / Y軸:4只/

 X.Y.Z 軸軌道數量

-

   X.Y.Z軸:2條中負荷滾珠導軌

 主軸規格型式SPINDLE

 主軸傳動方式

 

皮带式傳動

主軸轉速

rpm

  50-8000

錐度/主轴轴径/拉丁規格

 

BT-40 /φ150/ MAS403-BT40-45

 速度Feed

 切削進給速度

mm/min

1~20000

 三軸快移速度

mm/min

X軸:36000 / Y軸:36000 / Z軸:36000

 精度ACCURACY

 定位精度

mm

300mm±0.005(任意位置)

 重複定位精度

mm

300mm±0.003(任意位置)

刀庫

刀庫類型

 

刀臂式

換刀方式

 

随机

刀庫容量

T

24

換刀時間

sec

T to T 2.2

最大刀具直徑

mm

Ø 80

相鄰無刀最大刀具直徑

mm

Ø 120

最大單刀重量

KG

8

最大刀具長度

mm

300

控制器型號 / 主軸及三軸馬達參數MOTOR

系統廠家

三菱

發那科

 型號

M70/B

OI-MF

 主軸電機

SJ-D11/80-01

BiI12/10000

 X/Y/Z軸伺服電機

HF-303S/HF-303S/HF-303BS

BiS22/ BiS22/ BiS22B

 主軸伺服馬達功率(KW)

7.5/11

11/15

 主軸伺服馬達扭距(N-M)

47.7

52.5

 三軸伺服馬達功率(KW)

X軸:2.0/ Y軸:2.0 / Z軸:3.0

X軸:3.0/ Y軸:3.0 / Z軸:3.0

 三軸伺服馬達扭距(N-M)

X軸:47 / Y軸:47 / Z軸:64

X軸:45 / Y軸:45 / Z軸:45

 

關鍵零組件清單

序號

名稱

規格

製造廠家

1. 

米漢納樹脂砂鑄件

FC-30

台資廠

2. 

X/Y/Z滾螺杆 

Φ40-P12 / Φ40-P12 / Φ40-P12

 C3精密級

-上銀/銀泰   

3. 

X/Y/Z中負荷直線滾珠導軌

45 / 45 / 45

P級精密級

德國-力士樂/台灣-上銀/銀泰

4. 

滾珠螺杆三軸軸承

3062TAC 前三後二

P4精密級

德國-FAG/日本-Nsk

5. 

圓盤式刀庫

24T

台灣-德大/聖杰

6. 

電器熱交換器裝置

冷卻能力:500W

台資-波

7. 

自動潤滑裝置

YET-C2P2-3L/DT-500

台資-勝祥

8. 

X/Y/Z伸縮護罩

XYZ軸 鋼板式

台資-鴻旺

9. 

主軸 / 轉速

BT-40 / 8000rpm

台灣-羅昱/台資品牌

10. 

切削液高壓馬達

 揚程35m

台資-斯特尓

11. 

打刀自動松刀裝置

 

-中

12. 

變壓器

30KVA

台資-順亮

13. 

系統操作面板

 

台灣-遠瞻

14. 

其他電子元件

-

灣/日本/法國

註:一切規格廠家保留修改的權利。   以上關鍵配套供應商可能會有所不同,實際以出貨明細單為准

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